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Rate Testing System Material Fatigue
"Reduce your overall cost and improve your production process with your own Material Fatigue and/or Rate Testing Systems"
Reduces cycle test-time through intelligent automation
Improves test accuracy and repeatability
Scalable to any most testing requirements
Maximizes personnel resources
Reduces the reliance and cost of subcontracted testing
Keeps proprietary property in-house
Fully Automated Test Cycle
Static & Dynamic Test Cycles
Reduces Test Cycle Time
Eliminates Inconsistency of Manual Testing or Subcontractor Issues
Remote Access Capability and Control Station
Interfaces with Remote Databases for Test Parameters and Data Logging
These Highly Precise and Complex Systems Usually Consist of:
Delta Motion Controllers
DFP Valves
MTS Temposonic,
Interface Load Cell
Touch Screen
Hydraulic Power Units
Cylinders
Increased Quality and Productivity
Reaches Specified Pressure Rapidly and Accurately
System Over-Pressure Protection Reduces Potential Pump and Valve Failure Repair Time
Decreased Test Time
Closed Loop Control Can Overcome Overshooting
Operator Training/Deployment is Greatly Reduced
For one customer of leaf springs or golf carts, the manufacturing process starts with high-carbon, high-alloy spring steel. The springs are heat treated, formed, quenched, assembled and then painted.
To insure product quality, a number of springs are tested on a fatigue testing system on a daily basis. The system will vary the force in a sinusoidal manner accruing cycle counts as it proceeds.
This customer has since incorporated some automation to improve speed and flexibility along with more diagnostic information. The implementation of a "smarter", more flexible closed-loop controller returned dividends of twice the testing speed, improved testing repeatability and reliability and has also expedited the customers product development process.
"Wilson Dynamic Solutions can help you with your Safety, Quality and Production needs by designing and supplying a Custom Automated Material Fatigue and/or Rate Testing Solution"